From concept to recipe
From laboratory scale to mass production
In the world of materials science, polymers are distinguished by their versatility and adaptability. We are able to modify polymers but also completely transform them. From characterization to enhancement, we specialize in developing recipes that meet specific requirements, from color to mechanical properties. Our approach integrates innovation, sustainability and functionality to deliver materials that exceed expectations. In this blog, we will deepen our process and show how we combine virgin materials with recyclates and/or biopolymers to develop sustainable, high-performance materials tailored to your specific needs.
Material choice
Choosing the right polymer for the product is often a minute examination. This determines whether the product meets the specified requirements such as UV, temperature resistance, chemical resistance, electrical conductivity, durability and aesthetics. Choosing the right material is the foundation of the final product.
As a consulting party, however, we go beyond simply consulting these technical specifications. We understand that the choice of material depends not only on its properties on paper but also on other factors such as cost efficiency and its suitability for the intended product and its manufacturability. Therefore, we offer expertise and guidance in making these crucial decisions.
If the material does not meet the intended purpose as for example based on available data, we can modify the material to a desired composition.
"Recipe development; analyzing, characterizing and modifying"
Characterize & analyze
Before any modification or improvement takes place, a thorough understanding of the polymer material is essential. In addition to available data, our team uses advanced characterization techniques to analyze the properties and structure of the base material. This includes assessing factors such as molecular weight, crystallinity, thermal stability and rheological behavior. By comprehensively analyzing these characteristics, we gain insight into the strengths and weaknesses of the material, as a basis for targeted improvements.
Recipe Development
Armed with a thorough understanding of the polymer's properties, our experts proceed to the recipe development phase. This includes formulating precise combinations of the base material, additives and pigments to achieve the desired results. Whether improving tensile strength, optimizing flexibility or enhancing chemical resistance, we tailor our recipes to the specific requirements. Our approach emphasizes compatibility and synergy between different materials, creating a seamless integration that improves overall performance. We add additives such as reinforcing fillers, plasticizers and stabilizers to further improve performance and durability.
Sustainability & innovation
Sustainability is inherent in everything we do. We recognize the importance of reducing negative environmental impacts while delivering industry-leading solutions. By including recyclates and biopolymers in our formulations, we minimize waste and resource consumption, which naturally contributes to a more sustainable future. Moreover, our drive for innovation drives us to constantly push the boundaries of what is possible. This keeps our materials ahead of the curve in terms of technology and performance.
